General contractor Vendor-neutral planning, implementation and SAP integration

We plan and implement complete logistics systems for you.

As an SAP EWM general contractor, IGZ also implements the associated control and system technology for you as an integrated service package:

  • General contractor for new HRL/AKL systems with SAP EWM
  • PLC modernizations/retrofits (e.g. S5 to S7-TIA portal)
  • Optimization of existing logistics systems

Our core competencies lie in manufacturer-independent logistics consulting and logistics planning as well as the implementation, assembly, installation and aftercare of customized intralogistics systems based on SAP EWM standard software.

New systems – from the high-bay warehouse to the shuttle

If you are planning a new building, you have the decisive advantage that your logistics can be planned and set up from scratch, completely detached from the existing structural conditions. As a rule, a new logistics concept that is equivalent to starting on a “greenfield site” is referred to as greenfield planning.

Among other things, it is important to ensure that your new warehouse is efficient in the long term and that SAP integration of the processes is fully taken into account. Performance reserves should also be included and considered.

As the general contractor for your project, IGZ is responsible for all the necessary trades such as steel construction and technical building equipment, fire protection, automation and plant technology, SAP warehouse management with SAP material flow control and other ancillary services.

Your result:
You receive your facility, including the new systems, turnkey and from a single source.

We implement your storage technology independently of technology and manufacturer, e.g.

  • Small parts warehouse
  • Shuttles
  • Cube storage
  • High-bay warehouse
  • Cassette storage system

  • Conveyor technology
  • Driverless transport systems
  • Tugger train
  • Robotics
  • Fully automatic order picking

Subsystems are passé

With IGZ as your implementation partner, you benefit from complete warehouse technology integration with SAP EWM, eliminating the need for subsystems.

In our solutions, classic “subordinate” systems are completely eliminated as system levels:

  • Warehouse Control System (warehouse control computer)
  • Material Flow System (material flow computer)
  • Master computer (fleet control)
  • Picking systems (order picking control)
  • Radio data transmission systems (MDE)
  • System visualization
  • Dispatch systems, labeling systems
  • etc.

In addition to saving on unnecessary systems and interfaces, maximum independence from warehouse technology manufacturers is also achieved. This approach also enables you to achieve greater efficiency, transparency and productivity in your warehouse logistics, as all strategies and optimizations take place in one system (SAP EWM).

As an SAP EWM general contractor, we also ensure complete integration into the existing SAP ERP or SAP S/4HANA system or other supply chain modules such as SAP TM or SAP DM are ensured.

All levels of warehouse automation

IGZ automates processes wherever it makes sense or brings savings, taking your logistical requirements into account.

This includes semi-automated logistics structures as well as high-performance systems for dynamic storage of small parts and pallets and for order picking. We take responsibility for the execution of the agreed delivery services and deliver them on time and according to plan.

PDF (229.9 KB)
Gradations in warehouse automation
From manual to fully automated warehouse
What are the different levels of warehouse automation?

In this white paper, we look at the different levels of warehouse automation and what makes them different. With this decision-making aid, you will ultimately be able to better weigh up which level will give you the best results in your warehouse. On p. 8, you can also find out more about flexibly deployable picking robots – a promising topic that is already worth taking a closer look at today.

 

request whitepaper for free
Highlights from the whitepaper

  • Advantages of automating manual processes in the warehouse
  • Robot-controlled picking: Pick by Robot
  • The different levels of warehouse automation
  • Decision criteria for warehouse automation measures
  • Important factors for making the right warehouse automation decision

Do you have further questions or would you like more in-depth information? Contact us and we can discuss this with you!

 

Warehouse Technology Expertise

Automatic small parts warehouse (ASPW)

Automatic small parts warehouses are ideal for storing small-volume goods in containers, cartons or on trays in a space-saving manner. Using intelligent replenishment strategies, they can be made available to production or for shipping.

Details

Shuttle small parts warehouse

Shuttle SPWs are used in the high-performance sector for storing containers or cartons. Here, shuttles take over the horizontal transport on the various axes of the storage cube. Vertical transport is carried out using lifts. Shuttles can normally achieve higher system outputs.

Details

Automated high-bay warehouse (HBW)

High-bay warehouses are used to store pallets, wire mesh boxes or special load carriers. The core elements of an automatic high-bay warehouse are racking aisles, one or more stacker cranes per aisle, running and guide rails as well as infeed and outfeed conveyor technology.

Details

Automatic order picking

Fully automated picking of individually packaged goods makes it possible to fully automate and digitalise the storage and picking process.

Details

IGZ Success Stories – Download now!

Top performance every second with SAP EWM

Logistics Next Level: Since mid-2022, the bilstein group has been shipping car and commercial vehicle parts all over the world from its new logistics center in Gelsenkirchen. Behind this is a huge, highly automated intralogistics machinery on a floor area of 45,000m2, intelligently managed and controlled by SAP standard software.

IGZ acted as the SAP EWM general contractor for the intralogistics, took over the logistics planning, consistently implemented the entire mechanical and control technology as well as SAP EWM, and supports the system with an on-site service team even after the project has been completed.

Read more

Success Story free of charge

IGZ | bilstein group

Top performance every second with SAP EWM

 

Innovative intralogistics with AI and robotics

SAP IT, control and automated warehouse technology from a single source: IGZ, as the SAP EWM general contractor with overall responsibility, literally met this requirement and the associated demand for interface and risk minimization "in time, in budget, in quality" when building the new logistics center for BHS Global Logistics.

The new logistics center at the Weiherhammer site combines production supply and spare parts distribution for BHS Corrugated under one roof. At the same time, the platform opens up a wide range of options for implementing new business models based on a company-wide SAP EWM and SAP TM strategy.

Read more

Success Story free of charge

IGZ | BHS Global Logistics

Innovative intralogistics with AI and robotics

 

Retrofit, expansion and SAP EWM from a single source

In order to adapt the Regional Distribution Center Oberhausen (ROCD), the largest DC in the Hilti logistics network, to future market requirements, the tool manufacturer has invested in an extensive retrofit and expansion project. The logistics processes were made future-proof and adaptable and the plant technology was expanded in terms of capacity.

The warehouse IT was also sustainably modernized with the introduction of SAP EWM. Hilti implemented all measures with the experience and know-how of IGZ as SAP EWM general contractor.

Read more

Success Story free of charge

IGZ | Hilti

Retrofit, expansion and SAP EWM from a single source

 

On course for success with automation and SAP EWM

In Triptis, Thuringia, polymer specialist REHAU has added two automated warehouses to its intralogistics system. But that's not all: the automation highlight of the material flow are autonomous transport robots controlled by SAP EWM/MFS.

They are also part of the scope of services provided by the general contractor IGZ, which implemented the control technology including direct control of the automated warehouses and transport robots with SAP EWM/MFS as a coherent overall solution in addition to the mechanical systems. The project was successfully completed in 2021.

Read more

Success Story free of charge

IGZ | REHAU

On the road to success with automation and SAP EWM

 


Why IGZ is the right partner for you

  • Many years of experience as an SAP EWM general contractor
  • Manufacturer-neutral selection consulting and implementation
  • Giving you the best value for money
  • Individually tailored, efficient and future-proof automation solutions (without any dependence on a particular manufacturer and technology)
  • Engineering expertise for all phases of a project – from strategy consulting and SAP software implementation to SAP technology integration
  • Everything from a single source – one contact for cross-discipline availability and sustainability
  • Proven best practices for accelerated implementation with guaranteed success
Ronald Hauzeneder

Sales SAP EWM General Contractor

Your contact at IGZ - get in touch!