Fill + Pack® - Automated filling and packaging lines with SAP MES

Direct connection of filling and packaging lines

For the consumer products sector, IGZ provides a solution for efficient filling and packaging processes of liquid products or bulk goods with SAP MES Best Practice FILL+PACK®.

Based on SAP MES, IGZ provides modular best practice solutions that make it possible to create transparent processes in automated filling and packaging throughout the plant and company within a very short implementation time.

SAP MES Best Practice Fill + Pack® at a glance

Online key figures
Determination and display of key performance indicators (e.g. OEE, efficiency, ...) at order, shift and line level to check the effectiveness of measures.

Detailed order management
Transparency of pending, running and processed orders with graphical rescheduling function.

Control station functionality
Monitoring of the status of machines within a line and control of order progress. Identification of weak points and initiation of measures.

Machine data collection / store floor data collection
Direct online connection of the store floor for the specification of order parameters and automatic recording of process values for the order. User-friendly and easily expandable touch-screen interfaces for convenient collection of manual operating data.

Batch traceability from goods receipt through production to goods issue.

Key Facts

  • Order fine tuning / execution
  • Production control station with online progress, key figures and operating states
  • Labeling and control of product, container and pallet
  • Machine / production data acquisition (MDE, BDE) incl. parameter supply
  • Benchmarking, reporting, dashboards (OEE, KPI)
  • Increase output from existing plants


  • Optimal process integration and task distribution of the ERP and MES level
  • Future-proofing through release-capable SAP standard software
  • Uniform system support and key figures independent from system suppliers
  • Simple realization of customized extensions and adjustments
  • Based on proven and well-known SAP standard technology
  • Maintenance-friendly system landscape by eliminating non-SAP systems and interfaces
  • High stability, scalability and performance due to homogenous SAP solution