Spare parts managementPermanently well positioned with the right mix of spare parts

The well-known logistics principle also applies to spare parts management: If necessary, the right components must be provided in the required quantity, with the required level of quality, at the agreed costs and with all relevant information at the agreed time. If all these criteria are met, the downtime of machines and equipment in production and logistics can be reduced to a minimum.

IGZ will be happy to help you find the right mix for putting together your spare parts package.

Moderation at inventory and cost level

The big challenge in the area of spare parts management is to ensure a balance between maximum possible availability and low inventory (and storage costs). The latter represents a particular challenge in view of the complexity of primary products and the immense variety of parts that this entails.

For ‘safety reasons’, it is therefore common practice to stock large quantities of spare parts, including some that are rarely needed. This method takes up space, ties up capital and can quickly develop into a cost driver that is difficult to control. IGZ has established a structured spare parts management plant to counteract this and keep facility availability at the required level with a direct impact on overall facility efficiency. This is tailored exactly to your individual needs and your facility.

Risk classification to secure your investment

At the beginning of the IGZ Lifecycle Service, all mechanical and electrical parts that have been installed in the various machine and facility components are thoroughly examined and evaluated during a preventive risk analysis. The following classification model is used:

Risk classification for spare parts supply according to the definition of IGZ and its suppliers

Class A: Assemblies/parts with very high significance for the facility, spontaneous failure patterns and/or long delivery times
Class B: Assemblies/parts with high significance for the facility, failure patterns that develop rapidly and/or medium-term or long delivery times
Class C: Assemblies/parts with medium to high significance for the facility, failure patterns that develop slowly and/or short, medium-term and/or long delivery times
Class W: Special tool that is necessary for servicing or repair
[Translate to English:]
Ersatzteilmanagement | IGZ

On the basis of this classification according to significance, probability of failure and delivery time, the determined material list is used to make and jointly define a recommendation as to which spare parts should be stocked on-site at the facility – both in qualitative and quantitative terms. As a result, in the event of a malfunction, direct access to all necessary spare parts is guaranteed in close proximity to where they are needed. In addition, you benefit from the experience of our service experts and ensure that the stocked quantities actually meet your requirements, that stocks do not exceed a reasonable level and that costs can be kept moderate and predictable.

 

Optimal spare parts procurement

Easy Start Package
The Easy Start Package includes free delivery of the spare parts package. An IGZ service employee is on hand for all questions, organises the delivery of the required components and assists your maintenance staff with the exchange of parts.

Your benefit

  • Tailor-made spare parts packages
  • Guaranteed parts availability
  • Lifecycle service
  • Calculable costs

IGZ – Exemplarische Ersatzteillisten (Auszug)

Abdeckung Lasttrennschalter
Anbaugehäuse
Anschlusselement
Anschlussleitung Schaltschrankleuchte
Antriebsumrichter
AS-Interface Adapter
Aufsteck-Stromwandler
Ausgangsmodul
Austrittsfilter
Barcodescanner
Befestigungsadapter
Buchseneinsatz
CPU
Datenkabel
Datenlichtschranke Empfänger
Datenlichtschranke Sender
Dauerlichtmodul
Distanzsensor
Drehzahlstarter
Drucktaste
Durchgangsklemme
Eingangsmodul
Einlegeschild
Einspeiseklemme
Ethernet Patchkabel
Farbcodierschilder
Farb-Element LED
Farb-Sensormodul
Filterlüfter
Fingerschutzabdeckung
FI-Schutzschalter
Hilfsschalterbaustein
Hilfsstromschalter
Initiatorklemme
Interfacemodul
Kabelschlauch
Kamerasysteme
Kleinhupe
Klein-Thermostat
Klemmenkästen
Kommunikationsmodul
Kompakt-Schaltschränke
Kontaktelement
Kontaktelemente
Koppelrelais
Kurzschlussstecker
Laser Reflexions-Lichtschranke
Lastschütz
Lasttrennschalter
LED-Dauerlichtelement Orange
Leitungsschutzschalter
Leuchtdrucktaste
Leuchtmelder
Lüfternetzkabel
Micro Memory Card
Motorschutzschalter
Netzdrossel
Netzkabel für Schaltschrankleuchte
Netzteil
Normalhilfsschalter
NOT-AUS-Taste
Not-Halt Befehlsstelle
Not-Halt Schild
Not-Halt Taster
PoE Netzwerkkamera
Potentialausgleichs-Klemme
Powermodul Safety
Querbrücker
Reflexions-Lichtschranke
Relaismodul
Rückspeiseeinheit
Safety Relaismodul
Sammelschiene
Sammelschienenabdeckung
Sammelschienenträger
Schaltschrank Steckdose
Schaltschrankleuchte
Schildträger
Schirmanschlussbügel
Schlauchhalter
Schutzleiterklemme
Sensorkabel für Sensormodul
Standpult
Stifteinsatz
Trenn- und Messklemme
Tüllengehäuse
Türkupplungsgriff
Türpositionsschalter
Umlenkspiegel
Verlängerungsachse
Verstärkerbaustein für Lastschütze
Wahltaste Knebelgriff
Zustimmtaster
...
Abdeckung Antriebsstation
Andrückrolle mit Befestigungsmaterial
Anschlussleitung
Antriebsstation
Auffanggerät Steigschutzsystem
Auffanggurt
Barcodeband
Bürste Fahrwerk
Dämpfer
Einspeiseverbinder
Einspeisung mit Anschlusskasten
Endanschlag Fallschutzschiene
Fahrantriebssatz
Falldämpfer
Gleitleiste Teleskop
Halter Schleifleitung Gangausrüstung
Halteseil
Hubantriebssatz
Isolierte Stromschiene
Kegelradgetriebemotor
Kettenrad
Kettenumlenkung mit Achse
Klemmnabe
Kurvenrolle
Laufradwippe mit Räder
Magnet
Näherungsschalter
Positionsschalter
Schienenbürste
Schienensicherung
Schienenverbinder Fallschutzschiene
Schleifleitung
Servo-Motor
Servo-Planetengetriebe
Sicherungsklemme
Spannrolle mit Befestigungsmaterial
Spannsatz
Steigschutz-Schiene
Stromabnehmer
Überleitungsstück
Umlenkung mit Achse
Umlenkung Riemenförderer
Zahnkranz
...
Doppelmaulschlüssel
Drehmomentschlüssel
Drehmometer
Einmaulschlüssel
Einsteckmaulknarre
Einsteckumschaltknarre
Federwaage
Festschmierstoffpaste
Fettpresse mit Nadeldüse
Flaschenzug
Fühlerlehre-Satz
Kurzhubzylinder
Lot-Vorrichtung
Maulschlüssel
Mehrzweck Fett-Kartusche
Riemenmess-Vorrichtung
Riemenspannhilfe
Riemenspannungsmessgerät
Ringschlüssel
Rundschlinge
Schlüssel Hubschlittenräder
Schmiermittel für Zahnstangen
Schraubendrehereinsatz
Schraubensicherung
Stabmagnet mit Teleskopauszug
Steckschlüsseleinssatz
Torx Schraubendreher
Transportsicherung
Umschaltknarre
Vorrichtung für Demontage Laufradwippe
Werkzeugsatz
...