Digital component weighing

System-guided component weighing with direct connection of scales and dosing systems

The SAP MES Best Practice Weighing + Dispensing from IGZ enables system-supported component weighing with direct connection to scales and dosing systems. The employee is guided through the entire weighing and dosing process, taking into account the optimum batch division and blending.
A wide range of sequencing and weighing options optimize workflows and support ergonomic processing for the employee. Precise labeling of the containers facilitates process validation and batch tracking in the subsequent processing steps of the manufacturing process.

Weighing + Dispensing at a glance

Weighing process

System-guided horizontal, vertical and negative weighing to increase the efficiency of production processes.

Horizontal and vertical weighing

Weighing of components by batch and/or material, based on the parts list items of the order.

Consideration of tolerances

Automatic compliance with and monitoring of tolerance limits for optimum support of product quality.

Batch blending (batch waste)

Optimum combination of available material batches to ensure consistent qualitative product requirements.

 

Integrated QM processing

Early detection of qualitative deviations when recording order-related inspection characteristics enables quick decentralized decisions.

Container allocation + traceability

Clear identification of containers with WIP (work in progress) stocks and complete traceability throughout the entire manufacturing process.

Alternative component detection

Automatic suggestion function for full container provision with integrated residual quantity weighing.

Notes & specifications

Display of safety and formulation instructions.

Advantages

  • Horizontal weighing / Vertical weighing
  • Correct sequence of component addition
  • Live stock information
  • Integrated material provision
  • Complete traceability and traceability
  • Work in Progress (WIP) management for subsequent processes
  • Unique identification by means of container labeling
  • Automatic compliance with tolerance limits

Benefits

  • System-supported component weighing with direct scale integration for recipe-accurate weighing and dosing
  • Automatic compliance with specified tolerance limits for uniform product quality
  • Integrated in-process control and quality feedback for exact online transparency of the quality status
  • Default values and handling of safety and recipe regulations
  • Efficient component recording with residual quantity display for faster weighing
Andreas Busch

Sales SAP MES / DM

Your contact at IGZ - get in touch!

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